Product Details
Place of Origin: Changzhou,Jiangsu,China
Brand Name: Supal
Certification: ISO9001
Model Number: Roughing End Mill
Payment & Shipping Terms
Minimum Order Quantity: 5PCS
Price: To be negotiated
Packaging Details: 1PC/TUBE
Delivery Time: 7-15DAYS
Payment Terms: T/T
Supply Ability: 1000000000PCS/MONTH
Surface Finish: |
Ra3.2 |
Overall Length: |
75mm |
Cutting Edge Number: |
4 |
Application: |
Roughing |
Cutting Edge Type: |
Square |
Helix Angle: |
30° |
Product Name: |
Roughing End Mill |
Flute Number: |
4 |
Surface Finish: |
Ra3.2 |
Overall Length: |
75mm |
Cutting Edge Number: |
4 |
Application: |
Roughing |
Cutting Edge Type: |
Square |
Helix Angle: |
30° |
Product Name: |
Roughing End Mill |
Flute Number: |
4 |
Carbide Roughing End Mills:
Carbide roughing end mills are typically made from solid carbide, which is a hard and durable material. Carbide tools can withstand high cutting speeds and temperatures, making them a suitable option for demanding machining applications.
Many carbide roughing end mills are equipped with a specialized coating applied to the cutting edges. Common coatings include TiAlN (Titanium Aluminum Nitride) and TiCN (Titanium Carbonitride), which help to enhance tool life by reducing friction, dissipating heat, and improving chip evacuation.
Carbide roughing end mills are primarily designed for efficient material removal. They feature a specific geometry optimized for aggressive material removal: coarse pitch and large helix angle to facilitate effective chip evacuation. This design helps to prevent chip clogging and reduce cutting forces.
These end mills usually have multiple flutes (typically three or more). The additional flutes increase the tool's cutting edge density, allowing it to remove material much faster. It is important to balance the number of flutes with the machine's capabilities to ensure an optimal chip load per tooth.
Overall, carbide roughing end mills are capable of achieving a high metal removal rate and reducing machining time. Their robust design, coupled with high cutting speeds and effective chip evacuation, make them an excellent choice for demanding machining applications.
When selecting a carbide roughing end mill for die and mold making applications, there are several important factors to consider. Here are some key considerations:
Material Compatibility: Die and mold making often involves working with a wide range of materials, including steels, aluminum, copper alloys, and various exotic materials. It's crucial to choose a carbide roughing end mill that is specifically designed for machining the materials commonly used in your die and mold making processes. Consider the tool's coating, geometry, and cutting parameters to ensure optimal performance and tool life for the materials you work with.
Tool Coating: The choice of tool coating can significantly impact the performance and tool life of a carbide roughing end mill. Different coatings, such as TiAlN, TiCN, and TiAIN, offer varying levels of hardness, heat resistance, and lubricity. Select a coating that is suitable for the materials being machined, as well as the cutting conditions and desired surface finish.
Geometry and Flute Count: The geometry and flute count of the carbide roughing end mill play a crucial role in efficient material removal and chip evacuation. Consider factors such as helix angle, rake angle, flute count, and chip breaker design. Optimal geometry and flute count will depend on the materials being machined, the machine's capabilities, and the desired balance between material removal rate and surface finish.
Rigidity and Stability: Die and mold making often involves machining complex and intricate shapes with tight tolerances. It's essential to select a carbide roughing end mill that offers rigidity and stability during machining operations. Look for tools with a solid and robust design that can withstand the cutting forces and vibrations encountered during roughing operations.
Cutting Parameters: Consider the recommended cutting parameters provided by the tool manufacturer. These parameters include spindle speed, feed rate, and depth of cut. Following the recommended cutting parameters will help achieve optimal tool life, surface finish, and material removal rates.
Tool Life and Cost: Balancing tool life and cost is crucial in die and mold making, as these are often high-precision and high-value components. Evaluate the expected tool life of different carbide roughing end mills and consider the overall cost-effectiveness. While longer tool life is desirable, it's essential to find a balance between tool performance, cost, and the specific requirements of your die and mold making processes.
Consult with Tooling Experts: It's highly recommended to consult with tooling experts, such as tool manufacturers or experienced machinists, who have expertise in die and mold making. They can provide valuable insights and recommendations based on their knowledge of specific tool designs, coatings, and materials.
At our company, we provide a range of technical support and service for our Roughing End Mill products. Our team of experienced engineers and technicians are dedicated to helping you get the most out of our products so that you can maximize their performance.
We provide technical support through our customer service line, as well as our online support portal. Our customer service line is available 24/7 and can provide you with assistance on any issue you may have with your Roughing End Mill. Our online support portal offers a range of tutorials and FAQs that can help you troubleshoot any problems you may be having.
We also offer a range of services to help you maintain your Roughing End Mill products. These include maintenance and repair services, as well as installation and setup services. Our team of experienced technicians can help you get your Roughing End Mill up and running quickly and efficiently. We also offer regular maintenance and inspection services to ensure that your Roughing End Mill is performing at its best.
Roughing End Mill packaging and shipping should be done with care to ensure the product is not damaged during transport.
To start, the product should be placed into an appropriate size box, with padding or a cushioning material placed around it. The box should be taped securely and labeled with the product information.
The box should then be placed in a protective mailer, such as a padded envelope, to further protect the product from damage.
Finally, it should be shipped via a reliable delivery service, such as USPS or DHL, and tracked to ensure it is delivered to its destination safely.
