TiAlN Coated Carbide Ball Nose End Mill

Product Description:

Ball nose end mill is a type of milling cutter used in machining applications. It has a hemispherical tip that is designed to create rounded contours, grooves, and other 3D shapes on a workpiece. Ball nose end mills are commonly used in the manufacturing of molds, dies, and other complex parts that require intricate shapes and contours.

The ball nose end mill is typically made of high-speed steel or carbide, and it comes in a variety of sizes and shapes to suit different machining applications. The diameter of the ball nose end mill can range from a few millimeters to several centimeters, with larger sizes being used for roughing and smaller sizes for finishing operations.

When using a ball nose end mill, it is important to consider the material being machined, the depth of cut, the spindle speed, and the feed rate. These factors can have a significant impact on the performance of the end mill and the quality of the finished part. Properly selecting and using a ball nose end mill can help achieve high-quality machining results and improve productivity in manufacturing operations.

Features:

Carbide ball nose end mills are a popular choice for complex machining applications because they offer several advantages over other types of end mills.

Hardness: Carbide is a very hard and wear-resistant material, which makes it ideal for cutting and machining tough materials like steel, stainless steel, and titanium. Carbide ball nose end mills are able to maintain their sharp cutting edges even when subjected to high temperatures and high-speed cutting.

Precision: Carbide ball nose end mills are able to create precise and accurate cuts, thanks to their high rigidity and low deflection. This makes them ideal for machining complex shapes and contours with tight tolerances.

Longevity: Carbide ball nose end mills are durable and long-lasting, which makes them a cost-effective choice for machining applications. They are able to withstand high-speed cutting and heavy loads without becoming dull or breaking.

Versatility: Carbide ball nose end mills are available in a wide range of sizes and shapes, which makes them suitable for a variety of machining applications. They can be used to machine flat surfaces, as well as complex 3D shapes and contours.

Coatings: Carbide ball nose end mills can be coated with various materials like titanium nitride (TiN), titanium carbonitride (TiCN), and aluminum titanium nitride (AlTiN) to improve their performance and extend their tool life. These coatings can improve the end mill's wear resistance, reduce friction, and improve chip evacuation.

Technical Parameters:

The technical parameters of a ball nose end mill can vary depending on the specific application and the manufacturer, but some of the common parameters include:

• Diameter: The diameter of the ball nose end mill is typically measured in millimeters or inches and refers to the size of the tool's cutting edge.
• Flute length: The flute length of the end mill refers to the length of the cutting portion of the tool. This parameter is important for determining the maximum depth of cut that the end mill can achieve.
• Number of flutes: The number of flutes on a ball nose end mill refers to the number of cutting edges on the tool. End mills can have 2, 3, 4, or more flutes, with each additional flute providing additional cutting edges and potentially improving the surface finish of the machined part.
• Shank diameter: The shank diameter of the end mill is the size of the portion of the tool that is held in the tool holder. This parameter is important for ensuring that the end mill is compatible with the machine's spindle.
• Overall length: The overall length of the end mill refers to the total length of the tool, including the cutting portion and the shank. This parameter is important for determining the tool's reach and for ensuring that it can be used in the desired application.
• Coating: The end mill may be coated with various materials to improve its performance and extend its tool life. Common coatings include titanium nitride (TiN), titanium carbonitride (TiCN), and aluminum titanium nitride (AlTiN).
• Cutting parameters: The cutting parameters for a ball nose end mill include the spindle speed, feed rate, and depth of cut. These parameters will vary depending on the material being machined, the size of the end mill, and the desired surface finish.

Applications:

Ball nose end mills are versatile tools that can be used to machine a wide range of materials. Here are some materials that can be machined with ball nose end mills:

Metals

Ball nose end mills are commonly used to machine metals such as aluminum, copper, brass, and steel. They can be utilized for roughing, finishing, and contouring operations.

Plastics

Ball nose end mills can also be used to machine plastics such as acrylics, polycarbonate, and nylon. They can be used for cutting complex shapes and contours with high precision.

Composites

Ball nose end mills can be used to machine composite materials like carbon fiber and fiberglass without causing delamination or other damages.

Wood

Ball nose end mills can be also used to machine wood and other soft materials. They are often used in the production of furniture, cabinetry, and other wooden products.

Ceramics

Ball nose end mills can be used to machine ceramics such as alumina, zirconia, and silicon nitride with high precision and without causing cracking or chipping.

Glass

Ball nose end mills can also be used to machine glass, although this requires specialized tools and techniques. They can be used to create intricate patterns and shapes on glass surfaces.

Customization:

Choose SUPAL for your customized Ball Nose End Mill!

• Brand Name: SUPAL
• Place of Origin: Changzhou,Jiangsu,China
• Axial Rake Angle: -7°
• Corner Radius: 0.5mm
• Radial Rake Angle: -7°
• Shank Diameter: 6mm
• Helix Angle: 30°

Our carbide end mill is perfect for cutting and machining a variety of materials, including steel, aluminum, plastics, composites, and titanium. With its ball nose design, it is ideal for creating precise contours in your workpiece.

Support and Services:

We are committed to providing the highest quality of technical support and service for our Ball Nose End Mill customers. Our team of experienced engineers and technicians are available to assist you in selecting the best tool for your application and provide ongoing support throughout the life of your product. We provide a variety of services including:

• Custom tool design and manufacturing
• Expert technical advice
• Product testing and evaluation
• Troubleshooting and problem-solving
• Product maintenance and repair
• Training and seminars

Our team is here to help you maximize the performance of your Ball Nose End Mill products. Contact us today to learn more about our services.

Packing and Shipping:

The Ball Nose End Mill will be packaged in a box with foam inserts to ensure the product is not damaged during shipping.

Shipping will be done by USPS Priority Mail or FedEx Ground, whichever is the most economical option for the customer.