Product Details
Place of Origin: Changzhou,Jiangsu
Brand Name: SUPAL
Certification: ISO9001
Model Number: Chamfer
Payment & Shipping Terms
Minimum Order Quantity: 10PCS
Price: To be negotiated
Packaging Details: Each one with plastic pipe, 10pcs per group
Delivery Time: 7-15Days
Payment Terms: T/T , Paypal , Alipay
Supply Ability: 100000000000PCS
Flute Length: |
3-4 Flutes |
Number Of Teeth: |
2-4 |
Product Name: |
Chamfer End Mill |
Cutting Width: |
0.5-2.0mm |
Cutting Depth: |
0.5-2.0mm |
Radius: |
0.5-2.0mm |
Shank Diameter: |
3-6mm |
Angle: |
45°60°90°120° |
Flute Length: |
3-4 Flutes |
Number Of Teeth: |
2-4 |
Product Name: |
Chamfer End Mill |
Cutting Width: |
0.5-2.0mm |
Cutting Depth: |
0.5-2.0mm |
Radius: |
0.5-2.0mm |
Shank Diameter: |
3-6mm |
Angle: |
45°60°90°120° |
Carbide chamfer end mills are available in various designs to accommodate different chamfering requirements. They typically feature multiple flutes, which help in efficient chip evacuation and reduce cutting forces. The cutting edges can be straight or helical, depending on the desired chamfer shape and surface finish. The tool may also have a center cutting or non-center cutting design, allowing for different machining strategies.
Carbide chamfer end mills are designed to create chamfers at specific angles. Common chamfer angles include 45 degrees, 60 degrees, and 90 degrees. However, custom chamfer angles can also be achieved by using specialized tools. It's important to select the appropriate tool with the desired chamfer angle to meet the specific design requirements.
Carbide chamfer end mills can be coated with various coatings or surface treatments to enhance their performance and durability. Common coatings include TiAlN (Titanium Aluminum Nitride), TiCN (Titanium Carbonitride), and TiN (Titanium Nitride). These coatings provide increased hardness, heat resistance, and lubricity, resulting in improved tool life and reduced cutting forces. The choice of coating depends on the material being machined and the specific cutting conditions.
Carbide chamfer end mills can be used in different machining techniques to create chamfers. These include plunge chamfering, where the tool plunges into the workpiece to create the chamfer, and contour chamfering, where the tool follows a contour or edge to create the chamfer. The appropriate technique depends on the part geometry, chamfer dimensions, and machining setup.
Carbide chamfer end mills find applications in various industries and machining processes. They are commonly used in mold and die making, aerospace, automotive, general machining, and precision engineering. Chamfers are often applied to components such as edges of machined parts, holes, slots, and countersinks.
When selecting a carbide chamfer end mill, consider factors such as the required chamfer size, angle accuracy, material being machined, machine capabilities (e.g., spindle speed and rigidity), and the desired surface finish. It's essential to choose a tool that matches the specific application requirements to achieve optimal results.
Proper tool maintenance is crucial to ensure the longevity and performance of carbide chamfer end mills. Regularly inspect the tool for wear, damage, or buildup of chips and debris. Keep the tool clean and use appropriate cutting fluids or lubricants to enhance cutting performance and chip evacuation. Reduce potential damage to the tool by avoiding high cutting speeds or shock loading.
Carbide Material: Carbide chamfer end mills are typically made from solid carbide, which offers excellent hardness, wear resistance, and durability. Carbide is well-suited for cutting applications and can withstand the high cutting forces and temperatures generated during chamfering operations.
Versatility: Carbide chamfer end mills come in various designs and configurations to accommodate different chamfer sizes and angles. They can create chamfers with different angles, such as 45 degrees, 60 degrees, or custom angles, depending on the specific tool design. This versatility allows for a wide range of chamfering applications across different industries and materials.
Precise Machining: Carbide chamfer end mills provide precise and accurate machining of chamfers. They are designed with sharp cutting edges and precise geometries to ensure clean and consistent chamfers with tight tolerances. This precision is crucial in applications where chamfer dimensions need to meet specific requirements.
Improved Efficiency: Carbide chamfer end mills are efficient tools that can quickly and effectively create chamfers. They remove material efficiently and reduce the need for manual deburring or secondary operations, saving time and labor costs. Additionally, they can be used in CNC machining centers, allowing for automated and high-volume chamfering processes.
Enhanced Surface Finish: Chamfering with a carbide end mill can improve the surface finish of the machined part. By removing sharp edges and burrs, the chamfered edge provides a smoother transition and a more visually appealing appearance.
Extended Tool Life: Carbide chamfer end mills offer extended tool life compared to lower-quality materials. The hardness and wear resistance of carbide allow for longer cutting tool life, reducing tool changes and improving productivity.
Compatibility with Various Materials: Carbide chamfer end mills are suitable for machining a wide range of materials, including metals (such as steel, aluminum, and stainless steel), plastics, composites, and more. The tool's design and coating may be optimized for specific materials to further enhance performance.
Aluminum is a relatively soft and lightweight material commonly used in various industries. When machining aluminum, higher cutting speeds and feed rates can often be used compared to harder materials. Aluminum has good thermal conductivity, so proper cooling or lubrication should be considered to prevent chip welding and improve chip evacuation. The chip load for chamfering aluminum can be relatively high, resulting in efficient material removal. However, care should be taken to avoid excessive cutting forces that can cause workpiece deformation or tool breakage.
Steel is a common material used in manufacturing and has a wide range of hardness levels. Hardened steels require lower cutting speeds and feed rates due to their increased hardness. Carbide chamfer end mills are typically suitable for machining steel, but it is important to consider the tool's coating and geometry specifically designed for cutting steel. Adequate cooling or lubrication is often necessary to dissipate heat and prolong tool life. The chip load for steel chamfering is generally lower compared to softer materials, and proper chip evacuation is crucial to avoid chip recutting and tool wear.
Stainless steel is known for its high strength, corrosion resistance, and work-hardening characteristics. Machining stainless steel requires lower cutting speeds and feed rates compared to softer materials. The use of specialized coatings or carbide grades designed for stainless steel can enhance tool life. Stainless steel is prone to work hardening, so it is important to manage cutting forces and prevent tool deflection. Adequate cooling or lubrication is essential to control heat generation and minimize tool wear.
Titanium and its alloys are widely used in aerospace and medical industries due to their high strength-to-weight ratio and excellent corrosion resistance. Machining titanium requires low cutting speeds and feed rates to minimize heat and prevent work hardening. Carbide chamfer end mills with specialized geometries and coatings designed for titanium machining are often recommended. Proper cooling or lubrication is essential to manage heat and prevent chip adhesion. Titanium is known for its poor thermal conductivity, so effective chip evacuation is crucial to avoid chip recutting and improve tool life.
Plastics such as acrylics, polycarbonates, and nylon are widely used in various applications. These materials have low hardness and are prone to melting and chip buildup if excessive heat is generated during machining. Higher cutting speeds and feed rates can often be used for plastics to achieve efficient material removal. Proper cooling or lubrication should be considered to prevent melting or chip adhesion. Care should be taken to avoid excessive cutting forces that can cause plastic deformation or poor surface finish.
Chamfer End Mill
Brand Name: SUPAL
Model Number: Chamfer
Place of Origin: Changzhou, Jiangsu, China
Certification: ISO9001
Minimum Order Quantity: 10PCS
Price: To be negotiated
Packaging Details: Each one with plastic pipe, 10pcs per group
Delivery Time: 7-15Days
Payment Terms: T/T, Paypal, Alipay
Supply Ability: 100000000000PCS
Helix Angle: 30-45°
Overall Length: 50-100mm
Coating: TiAlN
Surface Finish: 0.2-0.5μm
Flute Length: 3-4 Flutes
SUPAL's Chamfer End Mills are designed to produce high-quality bevels, chamfers, and other angled cuts. These end mills are constructed with a helix angle between 30-45°, an overall length of 50-100mm, and a flute length of 3-4 flutes. They are available with a TiAlN coating and a surface finish of 0.2-0.5μm. These end mills are ideal for producing chamfer and bevel cuts in a wide range of materials.
We provide full technical support and services for Chamfer End Mill products. Our experienced staff of engineers and technicians can help you choose the right tool for your application, answer any questions you may have, and provide technical assistance for setup and maintenance. We also offer repair and replacement services.
Our technical support team is available 24/7 via email, phone, or live chat. We also have a comprehensive online library of tutorials, product manuals, and technical videos to help you get the most out of your Chamfer End Mill. We are committed to providing the highest level of customer service and satisfaction.
Chamfer End Mill Packaging and Shipping
Chamfer end mills are shipped in a padded envelope or box to ensure they arrive in perfect condition. The tool is then wrapped in plastic or bubble wrap and placed into a padded envelope or box.
Once the package has been prepared, it is labeled with the product name, size, and shipping address. All Chamfer end mills are then shipped through a trusted courier service or postal service.
In order to ensure the safety of the product during shipping, all packages are tracked and monitored until they reach their destination.
