12mm Cutting Diameter Carbide Roughing End Mill For Increased Productivity

Product Description:

Carbide roughing end mills are specialized tools designed for rapid removal of material. They are typically made from solid carbide, a hard and durable material well suited to high cutting speeds and temperatures.

A specialized coating is often applied to the cutting edges of carbide roughing end mills. This coating, such as TiAlN (Titanium Aluminum Nitride) or TiCN (Titanium Carbonitride), reduces friction and heat during machining and helps improve chip evacuation.

The geometry of carbide roughing end mills is optimized for aggressive metal removal. These tools feature a coarse pitch and large helix angle, making it easier to quickly evacuate machining swarf, thus reducing the risk of clogging and limiting cutting forces.

Generally, carbide roughing end mills have multiple flutes, often three or more. The additional flutes provide increased cutting edge density so material can be removed more rapidly. However, it is important to weigh the number of flutes against the machine's capabilities in order to ensure proper chip loading.

Thanks to their robust construction, high cutting speeds, and efficient chip evacuation, carbide roughing end mills are capable of removing large amounts of material quickly, meaning fewer machining cycles and shorter job completion times.

Applications:

When selecting a carbide roughing end mill for die and mold making applications, there are several important factors to consider. Here are some key considerations:

Material Compatibility: Die and mold making often involves working with a wide range of materials, including steels, aluminum, copper alloys, and various exotic materials. It's crucial to choose a carbide roughing end mill that is specifically designed for machining the materials commonly used in your die and mold making processes. Consider the tool's coating, geometry, and cutting parameters to ensure optimal performance and tool life for the materials you work with.

Tool Coating: The choice of tool coating can significantly impact the performance and tool life of a carbide roughing end mill. Different coatings, such as TiAlN, TiCN, and TiAIN, offer varying levels of hardness, heat resistance, and lubricity. Select a coating that is suitable for the materials being machined, as well as the cutting conditions and desired surface finish.

Geometry and Flute Count: The geometry and flute count of the carbide roughing end mill play a crucial role in efficient material removal and chip evacuation. Consider factors such as helix angle, rake angle, flute count, and chip breaker design. Optimal geometry and flute count will depend on the materials being machined, the machine's capabilities, and the desired balance between material removal rate and surface finish.

Rigidity and Stability: Die and mold making often involves machining complex and intricate shapes with tight tolerances. It's essential to select a carbide roughing end mill that offers rigidity and stability during machining operations. Look for tools with a solid and robust design that can withstand the cutting forces and vibrations encountered during roughing operations.

Cutting Parameters: Consider the recommended cutting parameters provided by the tool manufacturer. These parameters include spindle speed, feed rate, and depth of cut. Following the recommended cutting parameters will help achieve optimal tool life, surface finish, and material removal rates.

Tool Life and Cost: Balancing tool life and cost is crucial in die and mold making, as these are often high-precision and high-value components. Evaluate the expected tool life of different carbide roughing end mills and consider the overall cost-effectiveness. While longer tool life is desirable, it's essential to find a balance between tool performance, cost, and the specific requirements of your die and mold making processes.

Consult with Tooling Experts: It's highly recommended to consult with tooling experts, such as tool manufacturers or experienced machinists, who have expertise in die and mold making. They can provide valuable insights and recommendations based on their knowledge of specific tool designs, coatings, and materials.

Customization:

Support and Services:

Roughing End Mill technical support and services include:

• Guidance on the selection and use of the right tool for your application
• Assistance with troubleshooting and problem solving
• Training on best practices for operation and maintenance
• Technical advice on cutting parameters and machine settings
• On-site support and maintenance

Packing and Shipping:

Packaging and Shipping of Roughing End Mill:

• The roughing end mill is packaged in a sealed container.
• It is shipped in a double-layered cardboard box with bubble wrap to protect from damage.
• The box is labeled with the product name and a tracking number.

FAQ: